The Role of Quality Management in Finishing

Beijing Hualian Printing Co., Ltd. 2003 fleetingly passed away in quality, and the binding workshop also drew to a close. The quality management experience of the binding workshop is summarized as follows and shared with everyone.

Personnel requirements

The manager of the workshop team leader must be familiar with the requirements of the binding quality standards and inspection methods. Quality inspectors and managers above the assistant level must master industry standards and (primary and secondary school textbooks paper. Printed quality standards and mouth inspection method). These standards are based on work experience and the company's quality standards, and are personally trained and instilled by the workshop director. The pros and cons of quality, process design, and technical level are inseparable. The workshop team leader must be familiar with the process technology of the jurisdictional process and combine quality management and technology management.

Learn about the binding process

The binding process is extremely complex and its complexity is unmatched by any one process. There are more than a dozen processes in the binding process, and most of them have no commonality. Therefore, it is necessary to gradually understand and understand the processing sequence requirements so that correct management and operation can be achieved.

According to incomplete statistics, there are dozens of types of binding equipment in the printing industry, with as many as one hundred types of products, a variety of new processes and various changes in binding materials. The changes in the cover materials and bonding materials are most prominent, such as the company’s recent awards in Hong Kong. The cover of <Wuxi Color Plastics> and the EVA hot melt adhesives used in recent years are typical. Problems such as adhesives and bonding parameters are based on material properties and management personnel's experience in technology and testing. The company's various technical training plays a significant role.

Anti-proliferation

It is understood that many binding quality problems occur when the binding is completed or the book has been sent to the customer. Therefore, in the binding production process, prevention work must be done to prevent problems. Once quality problems occur, they should be dealt with promptly to avoid waste.

Years of quality improve the quality inspection system and requirements for binding workshops. Without a system, there is no management without requirements. In principle, a binding shop without inspection systems and quality standards is not perfect. However, with the system and requirements, only serious implementation can really play a role. Stapling workshop inspection system and methods are divided into self inspection, mutual inspection. Layers; (inspection and random inspection of four types. Self-inspection refers to the inspection of finished products or semi-finished products produced in the production process; mutual inspection refers to mutual inspection and mutual supervision between the captain and leader of each process; Layer inspection refers to the inspection of the next process by the next process; sampling refers to the quantitative or random sampling of the finished cattle product or finished product by a professional quality inspector. The quality inspection is based on The sample rate, unqualified proportion of the bookbinding shop, and the inspection basis and requirements of the company are the standards, which is fair, just and open, so as to improve product quality.

The binding workshop will hold a quality summary meeting on a regular basis to analyze the original faults and solutions to the quality problems, discuss the improvement methods in the future and how to prevent them, and use the outstanding quality issues as educational and training materials to constantly improve the comprehensive level by drawing lessons from failures. . In fact. These quality problems and the design of the craft. The most direct relationship between the use of equipment and materials, of course, there are also factors. Workshop supervisors regularly hold training sessions to improve everyone's quality awareness and work responsibility. In addition, the most important point is teamwork and encounter problems. The women's families unite and face each other instead of blaming each other. Reject each other's responsibilities. In order to fundamentally solve the problem, only everyone can make concerted efforts to do a good job.